Assessor Resource

MSFGG3005
Process glass by semi-automatic machines

Assessment tool

Version 1.0
Issue Date: May 2024


This unit of competency covers cutting, drilling, shaping and edging glass by semi-automatic glass processing equipment.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Identify work requirements

1.1

Work requirements, including glass, types of cuts, shapes and edges, processes and quantities required, are identified from work instructions or job order in accordance with workplace procedures

1.2

Work health and safety (WHS) requirements, including personal protective equipment, are observed throughout the work

1.3

Tools, equipment and materials are selected and checked prior to use to ensure they are appropriate for the work, of the appropriate quality, serviceable and in a safe condition

1.4

Cutting list and quality standards are determined and procedures identified in accordance with workplace requirements and industry standards

1.5

Glass to be cut, shaped, drilled or edged is selected using information from the work order, including the type of glass, thickness, colour and dimensions

1.6

Semi-automatic machines, related equipment and settings required to perform the work are identified, and information required to be entered into machine to match work requirements or job order is calculated

2

Prepare for work

2.1

Technique and sequence of work is planned to ensure processing is conducted in a logical order

2.2

Procedures for monitoring quality of materials, work in progress and finished items are identified in accordance with workplace requirements and industry practice

2.3

Tools, equipment and attachments required for the work are assembled and checked for good working order

2.4

Components and controls of machines, including emergency stops and guards, are identified and appropriate action taken if not in working order

2.5

Information required by machine for required process is entered

2.6

Work area is cleared of obstructions and potential hazards

2.7

Glass to be processed is located in the work area using appropriate handling techniques

2.8

Glass to be processed is checked for imperfections and damage

3

Conduct processing operations

3.1

Tools, equipment and tables are operated and monitored in accordance with manufacturer instructions and workplace procedures to ensure correct product quality and output

3.2

Glass is processed to required standard in accordance with job order, work instructions and procedures, including the performance of routine lubrication and adjustments of machines/equipment, if required

3.3

Problems occurring during work operations are identified and reported to appropriate persons in accordance with enterprise procedures, and any authorised changes in working procedures followed

3.4

Completed product is inspected for quality of work and repaired, reprocessed or discarded in accordance with workplace procedures

4

Complete work

4.1

Processed glass is labelled and stored following workplace procedures ensuring there are no projections

4.2

Scraps and off-cuts are removed for disposal or recycling, as required

4.3

Work area clean-up is completed following workplace procedures

4.4

Equipment is cleaned and stored according to workplace requirements

4.5

Tools, equipment and unused materials are removed and stored appropriately

4.6

Workplace documentation is completed in accordance with workplace requirements

Identify the materials, patterns/plans, processes, machines, equipment and settings to undertake a glass cutting, drilling, shaping and/or edging task with semi-automatic machines

Apply safe handling requirements for machines, equipment, products and materials, including use of personal protective equipment

Set up for and prepare to process glass

Using developing workplace technology related to the processing of glass by semi-automatic machines, including handling aids, tools and equipment

Using pre-checking and inspection techniques to anticipate processing problems, and avoid re-working and wastage

Follow work instructions, operating procedures and inspection practices to:

minimise the risk of injury to self and others

prevent damage to goods, equipment and products

maintain required production output and product quality

Load and position sheets onto semi-automatic cutting, drilling and edging machines and/or tables

Perform tool and machinery checks and cut given dimensions from stock sheets with minimal wastage/off-cuts

Drill and edge glass to specification

Cut shapes from optimisation data

Remove, pack and store processed glass, including labelling for despatch

Communicate ideas and information to enable confirmation of work requirements and specifications and the reporting of work outcomes and problems, interpret basic plans and follow safety procedures

Avoid backtracking, work flow interruptions or wastage

Work with others and in a team by recognising dependencies and using cooperative approaches to optimise work flow and productivity

Qualities and characteristics of glass, including hazards and handling requirements

Workplace safety system requirements related to glass processing by semi-automatic machines

Correct identification of semi-automatic glass processing machines, including their functions and procedures

Set-up and operation of semi-automatic glass processing machines, including procedures for reporting machine/product defects or equipment faults

Work flow requirements in relation to glass processing

Assessors must:

hold training and assessment competencies as determined by the National Skills Standards Council (NSSC) or its successors

have vocational competency in the furnishing industry at least to the level being assessed with broad industry knowledge and experience, usually combined with a relevant industry qualification

be familiar with the current skills and knowledge used and have relevant, current experience in the furnishing industry.

Assessment methods must confirm consistency of performance over time rather than a single assessment event and in a range of workplace relevant contexts.

Assessment must be by observation of relevant tasks with questioning on underpinning knowledge and, where applicable, multimedia evidence, supervisor’s reports, projects and work samples.

Assessment is to be conducted on single units of competency or in conjunction with other related units of competency. Foundation skills are integral to competent performance in the unit and should not be assessed separately.

Assessment must occur on the job or in a workplace simulated facility with relevant process, equipment, materials, work instructions and deadlines.

Access is required to semi-automatic glass processing equipment, an appropriate work area, standard operating procedures, work orders, unprocessed materials, and appropriate safety and personal protection equipment.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Identify work requirements

1.1

Work requirements, including glass, types of cuts, shapes and edges, processes and quantities required, are identified from work instructions or job order in accordance with workplace procedures

1.2

Work health and safety (WHS) requirements, including personal protective equipment, are observed throughout the work

1.3

Tools, equipment and materials are selected and checked prior to use to ensure they are appropriate for the work, of the appropriate quality, serviceable and in a safe condition

1.4

Cutting list and quality standards are determined and procedures identified in accordance with workplace requirements and industry standards

1.5

Glass to be cut, shaped, drilled or edged is selected using information from the work order, including the type of glass, thickness, colour and dimensions

1.6

Semi-automatic machines, related equipment and settings required to perform the work are identified, and information required to be entered into machine to match work requirements or job order is calculated

2

Prepare for work

2.1

Technique and sequence of work is planned to ensure processing is conducted in a logical order

2.2

Procedures for monitoring quality of materials, work in progress and finished items are identified in accordance with workplace requirements and industry practice

2.3

Tools, equipment and attachments required for the work are assembled and checked for good working order

2.4

Components and controls of machines, including emergency stops and guards, are identified and appropriate action taken if not in working order

2.5

Information required by machine for required process is entered

2.6

Work area is cleared of obstructions and potential hazards

2.7

Glass to be processed is located in the work area using appropriate handling techniques

2.8

Glass to be processed is checked for imperfections and damage

3

Conduct processing operations

3.1

Tools, equipment and tables are operated and monitored in accordance with manufacturer instructions and workplace procedures to ensure correct product quality and output

3.2

Glass is processed to required standard in accordance with job order, work instructions and procedures, including the performance of routine lubrication and adjustments of machines/equipment, if required

3.3

Problems occurring during work operations are identified and reported to appropriate persons in accordance with enterprise procedures, and any authorised changes in working procedures followed

3.4

Completed product is inspected for quality of work and repaired, reprocessed or discarded in accordance with workplace procedures

4

Complete work

4.1

Processed glass is labelled and stored following workplace procedures ensuring there are no projections

4.2

Scraps and off-cuts are removed for disposal or recycling, as required

4.3

Work area clean-up is completed following workplace procedures

4.4

Equipment is cleaned and stored according to workplace requirements

4.5

Tools, equipment and unused materials are removed and stored appropriately

4.6

Workplace documentation is completed in accordance with workplace requirements

Specifies different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included. Range is restricted to essential operating conditions and any other variables essential to the work environment.

Glass includes:

annealed or laminated

float glass and coated glass

commercial windows and doors

architectural glazing

mirrors and furniture applications

Glass processing includes:

cutting

shaping

drilling and edging

Tools and equipment include:

flat felt covered cutting tables

gloves

safety glasses

marking pens

chinagraph pencils

templates and lubricants

Cutting includes:

straight line cutting

shape cutting

circle and oval cutting

Edging includes:

arrising

flat and mitre grinding

polishing and bevelling

Semi-automatic machines include:

milling

washing

semi-automatic straight line and variable angle edgers

semi-automatic straight line annealed and laminated glass cutters

shape cutters

single and double head diamond drill machine

Glass processing tables include:

air flotation tables

roller castor table or tilt table with air flotation or roller castors

Personal protective equipment includes:

that prescribed under legislation, regulation and enterprise policies and practices:

gloves

gauntlets

safety glasses

footwear

aprons/overalls

Workplace procedures include:

machine manufacturer specifications, operational and maintenance procedures

workplace procedures relating to the setting and operation of computerised glass cutting, shaping, drilling and edging machines

work instructions, including job sheets, cutting lists and plans

safety standards, including personal protective equipment, WHS regulations and enterprise requirements

AS/NZS 4667:2000 Quality requirements for cut-to-size and processed glass

Identify the materials, patterns/plans, processes, machines, equipment and settings to undertake a glass cutting, drilling, shaping and/or edging task with semi-automatic machines

Apply safe handling requirements for machines, equipment, products and materials, including use of personal protective equipment

Set up for and prepare to process glass

Using developing workplace technology related to the processing of glass by semi-automatic machines, including handling aids, tools and equipment

Using pre-checking and inspection techniques to anticipate processing problems, and avoid re-working and wastage

Follow work instructions, operating procedures and inspection practices to:

minimise the risk of injury to self and others

prevent damage to goods, equipment and products

maintain required production output and product quality

Load and position sheets onto semi-automatic cutting, drilling and edging machines and/or tables

Perform tool and machinery checks and cut given dimensions from stock sheets with minimal wastage/off-cuts

Drill and edge glass to specification

Cut shapes from optimisation data

Remove, pack and store processed glass, including labelling for despatch

Communicate ideas and information to enable confirmation of work requirements and specifications and the reporting of work outcomes and problems, interpret basic plans and follow safety procedures

Avoid backtracking, work flow interruptions or wastage

Work with others and in a team by recognising dependencies and using cooperative approaches to optimise work flow and productivity

Qualities and characteristics of glass, including hazards and handling requirements

Workplace safety system requirements related to glass processing by semi-automatic machines

Correct identification of semi-automatic glass processing machines, including their functions and procedures

Set-up and operation of semi-automatic glass processing machines, including procedures for reporting machine/product defects or equipment faults

Work flow requirements in relation to glass processing

Assessors must:

hold training and assessment competencies as determined by the National Skills Standards Council (NSSC) or its successors

have vocational competency in the furnishing industry at least to the level being assessed with broad industry knowledge and experience, usually combined with a relevant industry qualification

be familiar with the current skills and knowledge used and have relevant, current experience in the furnishing industry.

Assessment methods must confirm consistency of performance over time rather than a single assessment event and in a range of workplace relevant contexts.

Assessment must be by observation of relevant tasks with questioning on underpinning knowledge and, where applicable, multimedia evidence, supervisor’s reports, projects and work samples.

Assessment is to be conducted on single units of competency or in conjunction with other related units of competency. Foundation skills are integral to competent performance in the unit and should not be assessed separately.

Assessment must occur on the job or in a workplace simulated facility with relevant process, equipment, materials, work instructions and deadlines.

Access is required to semi-automatic glass processing equipment, an appropriate work area, standard operating procedures, work orders, unprocessed materials, and appropriate safety and personal protection equipment.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Work requirements, including glass, types of cuts, shapes and edges, processes and quantities required, are identified from work instructions or job order in accordance with workplace procedures 
Work health and safety (WHS) requirements, including personal protective equipment, are observed throughout the work 
Tools, equipment and materials are selected and checked prior to use to ensure they are appropriate for the work, of the appropriate quality, serviceable and in a safe condition 
Cutting list and quality standards are determined and procedures identified in accordance with workplace requirements and industry standards 
Glass to be cut, shaped, drilled or edged is selected using information from the work order, including the type of glass, thickness, colour and dimensions 
Semi-automatic machines, related equipment and settings required to perform the work are identified, and information required to be entered into machine to match work requirements or job order is calculated 
Technique and sequence of work is planned to ensure processing is conducted in a logical order 
Procedures for monitoring quality of materials, work in progress and finished items are identified in accordance with workplace requirements and industry practice 
Tools, equipment and attachments required for the work are assembled and checked for good working order 
Components and controls of machines, including emergency stops and guards, are identified and appropriate action taken if not in working order 
Information required by machine for required process is entered 
Work area is cleared of obstructions and potential hazards 
Glass to be processed is located in the work area using appropriate handling techniques 
Glass to be processed is checked for imperfections and damage 
Tools, equipment and tables are operated and monitored in accordance with manufacturer instructions and workplace procedures to ensure correct product quality and output 
Glass is processed to required standard in accordance with job order, work instructions and procedures, including the performance of routine lubrication and adjustments of machines/equipment, if required 
Problems occurring during work operations are identified and reported to appropriate persons in accordance with enterprise procedures, and any authorised changes in working procedures followed 
Completed product is inspected for quality of work and repaired, reprocessed or discarded in accordance with workplace procedures 
Processed glass is labelled and stored following workplace procedures ensuring there are no projections 
Scraps and off-cuts are removed for disposal or recycling, as required 
Work area clean-up is completed following workplace procedures 
Equipment is cleaned and stored according to workplace requirements 
Tools, equipment and unused materials are removed and stored appropriately 
Workplace documentation is completed in accordance with workplace requirements 

Forms

Assessment Cover Sheet

MSFGG3005 - Process glass by semi-automatic machines
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

MSFGG3005 - Process glass by semi-automatic machines

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: